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Day: January 25, 2009

More space… please..

In an earlier post on the new Saab V-6 engine, I mentioned how GM and Saab were becoming packaging companies. One thing about modern cars, everything is jammed in there. I remember when they replaced the old Saab 900 in 1994… mainly because the engineers couldn’t stuff anything else in it. It was full up. They were shoving control units under everyseat and kick panel till there was no where else to go.

My co-worker John put a Serpentine belt on one of the new V-6’s today. Good Lord! I was talking to some GM engineers the other day and they were bragging that they had at least 6mm between the engine and everything else. I just measured my fingers and they are at least 18mm thick. Hopeless. They design them to build, not to repair.

v-6belt
Note: the space between the lines is 6 millimeters, the belt is down that space.

Things you notice is that small things like hose clamps are faced to the frame. You can’t get a tool on them because the engines were put together completely before being dropped into the car. The clamp was installed by some auto worker standing next to the motor, without a car in the way.

Well, I guess if this stuff was easy, they wouldn’t need me to do it…

greg

No speedo… no sweat.. GPS to the rescue…

gps

My speedometer in my Saab 9-5 quit last month. I traced the cause to a faulty brake control unit. It is the brain that controls the brakes when traction control and electronic stability control is in action. These are cool things cars have nowdays that really do help a mediocre driver keep control of his car. I don’t think it helps people that know how to drive, but is handy nonetheless.

The brake control unit (also known as the TCS) couldn’t read the wheel speed sensors anymore. This is how the car knows how fast it is going. This data is sent over the bus (the cars network) to all the other control units that need to know the wheel speed, such as the engine control unit (ECM) and the dash gauges (MIU). So now the speedometer doesn’t know how fast the car is going.

It took a week to get the parts, but in the meantime, I remembered my old handheld Magellan Sport Trak map GPS unit I had laying around. It had a screen that shows how fast your going, and since it was time based and corrected gps, it was a hell of a lot more accurate than the cars speedo. The cars speedo was calibrated at the time of manufacture and is based on lots of variables, including tire size. The tires on the car now are close to the rolling radius of the original tires, but not exactly. An error of 6% is widely accepted in the industry, and it’s always factored upward so that the car is always going slower than the speed shown. Car manufacturers don’t want their customers getting tickets all the time.

The gps was cool, because I always also knew my altitude. I was surprised to find my daily commute was also about 300 feet uphill. These gps units are digital, which means the price comes down dramatically every year, so cars should be getting these things to run their speedometers other than some built in algorithm. And it would be a lot more accurate.

greg

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